Do not use rigid foam insulation unless you know what the temperature rating is.
How to insulate sheet metal plenum.
If you do insulate the plenum the irc does require you to use a vapor barrier on the exterior of the insulation or use duct insulation blankets with integral vapor barrier and tape the seam s.
Plenum should be dry before external insulation is applied.
Duct insulation may not pass through a fire wall or fire rated floor ceiling.
Insulation used to externally insulate hvac ducts.
You can fasten and secure the ends of the batts with duct tape but that may cause the insulation to get spoiled.
Use foil faced insulation batts to wrap up the pipes but see to it that the whole thing is properly covered and any previous layers are thoroughly overlapped.
If necessary switch the wires to reduce the blower to its lowest speed.
In this video this old house plumbing and heating expert richard trethewey helps a homeowner insulate his ductwork.
Press a continuous strip of foil tape to all longitudinal seams along straight runs of duct.
Duct wrap fiberglass insulation all seams need to be sealed to keep moisture out otherwise sweating may occur between wrap and sheet metal causing insulation to be damaged.
38 to 102mm insulation boards fibrous glass insulation boards are also available for application to the outside of sealed sheet metal ducts housings and plenums.
Check for air leaks sealing them helps your system more than just the condensation problem.