How To Make A Sheet Metal Tool Box

1 first you want to make an expanded template for your box out of cardboard paper etc.

How to make a sheet metal tool box.

A buddy of mine is having a birthday so i thought i d make him a personalized tool box. A flat version of your box. 1 first you want to make an expanded template for your box out of cardboard paper etc. How to make a sheet metal box.

I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. Step 2 use the cutting torch to cut out each panel and then grind the edges smooth with the hand held grinder. 1 first you want to make an expanded template for your box out of cardboard paper etc. This is a tutorial video on how to make a sheet metal tool box.

For a straight cut use a circular saw with a metal cutting. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet meta. You may have heard of him derek from malden. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet meta.

How to build a metal toolbox step 1. All it takes to make the items shown here are some basic tools a pair of tin snips and the metal brake featured in shopnotes no. Use the corner notcher to cut out any right angles. A flat version of your box.

Diy metal tool box duration. Brian ruggles diy repurpose. Measure and mark your metal for your desired shape. Lay out the panels for your box on the sheet metal using the measuring tape and the permanent marker.

The order of operations for this step are as follows. How to make a sheet metal box how to make a sheet metal box. It shows the layout cutting forming and three different options for welding the box togethe. A typical box will have six panels total with opposite sides matching one another in length and width.

Measure the inside width of your tray measure and mark your metal to your needed width and height. Cut your metal to size. Make the five box panels using a jigsaw and a bosch t227d aluminum saw blade. You ll also need the patterns on the following pages for laying out the cuts and bends.

Cut two pieces of. Bend the metal to make the bottom and sides of the toolbox. Measure 6 inches from each end and bend the metal 90. Quick easy sheet metal projects working with sheet metal isn t difficult if you have the right tools.

Make the tray. Crosscut the four supports from a length of l shaped aluminum. Cut a piece of aluminum measuring 20 by 24 inches.