How To Make A Toolbox Out Of Sheet Metal

To make things easy for my students i designed our classroom box so it would be able to work on the size of a standard 8 5 x 11 piece of paper.

How to make a toolbox out of sheet metal.

This is a tutorial video on how to make a sheet metal tool box. Rotary tools are less likely to bend the metal than shears. Use the corner notcher to cut out any right angles. Cut out the outline with a pair of sheet metal cutters.

Metal lock boxes can serve a variety of purposes including storing ammunition hauling cargo over rugged terrain and keeping tools safe in your truck. A metal toolbox is a strong sturdy way to hold all of your tools. The method you choose to cut sheet metal depends on the thickness of the metal and the type of cut you plan to make. Making a toolbox out of metal is an easy project that is great for beginners looking to get into metalworking.

Cambridge h s sheet metal project. Use a welder to weld the sides of the folded sheet metal into place and to close the edges. The box i have my students create in class ends up being 5 5 x 2 x 3 5. The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box.

It shows the layout cutting forming and three different options for welding the box togethe. A flat version of your box. Cutting metal is a dangerous job. Use a vice hammer and pliers to bend the sheet metal into the shape of the dustpan.

Weld a 3 foot long metal pipe to the back of the dustpan to use as a handle. How to make a sheet metal tool box duration. Tray for toolbox greg doom. Cut the sheet metal along the scribed lines using metal shears or a handheld rotary cutting tool equipped with a metal cutting wheel.

To cut straight lines use an electric saw. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. Find out why close. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.

Commercially produced metal boxes are costly however and a a skilled welder with a bit of construction experience can easily make one. The best metal cutting tool depends largely on the type of metal being cut the quantity and also on your experience level.