How To Take Off Sharp Edges Of Sheet Metal

Left alone metal burrs can create potentially costly issues for manufacturers.

How to take off sharp edges of sheet metal.

Pick the right tooth geometry. Deburr one edge flip the piece over and deburr the other side. As figure 3 shows a sheared sheet metal edge has several attributes that make it sharp. That s why people in our shop wear high quality industrial gloves and it s why we take the time to remove sharp edges from your fabricated products.

For finishing use a single cut file. Is there a small tool to bend the edges flatten down. Lift at the end of the stroke and bring the file back without touching the metal. Ways to remove sharp edges and burrs although many processes can be used for deburring not all of them are equally efficient or applicable to any given case.

Secure the sheet metal to prevent slipping. Metal deburring is essential to ensure the quality and functionality of metal parts. I ve used brass tape on the curved edges to cover. No pictures sorry.

In the above photo it appears that the e200 bit would give the best results. Thanx for any help. Practically every metal cutting process leaves a burr. Step 3 repeat.

Well burrs on sheet metal are like miniature shark s teeth ready to slice and dice soft flesh. Continue around the edge of the metal until the large burrs have been removed. Step 1 secure the sheet metal to prevent slipping. Use a double cut file to file brass bronze copper and tin.

As the groove in the point wears just move down the point to create a new groove and so on. Cutting w scissors leaves sharp edges. For fast removal of stock choose a double cut file. Run the point over the other sides to break those sharp edges.

The cuts are curved not straight. I make decorative wind spinners for the garden using sheet metal. Choose a rasp cut for rough cuts of soft materials and a curved cut file for automotive body work. Press the file on the metal gently pushing it away.

Light pressure drag the cutter along the edge and you would see a curl of aluminum from the cutter. According to the paper the use of gloves should be a last resort websites for metal industry organizations also acknowledge the dangers of sheet metal and offer test suggestions. Use a die grinder with the mounted point and simply run the point over the edge of the sheet metal. Step 2 use your die grinder with a mounted point we like shape w222 and simply run the point over the edge of the sheet metal.

There has to be an easier cheaper way. Too much pressure and you ll create a new sharp edge. This process will round the edge of the metal and create a groove in the point.