How To Weld Thin Sheet Metal With A Stick Welder

We need to establish what is considered thin metal.

How to weld thin sheet metal with a stick welder.

Disclaimer due to factors beyond the. Another thing that helps is if you can temporarily back up the weld with copper. How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder. Years ago i bought the stitch welder accessory from them and with the 1 16 electrodes it works well on thin sheet.

I m welding very t. How to weld sheet metal with a stick welder. Hey ag i also would go with the 6013 and i like the 5 64 for thin sheet metal if i have to smaw weld. Just kidding this tip is to explain how to weld sheet metal with a stick welder.

The most obvious advice for a mig welder is to use the smallest wire diameter as possible. This is the thinnest sheet metal i have ever welded using this process. The stitch welder has a solenoid that pulsates the rod and also a diode that can be engaged to convert the buzz box output to dc. A wire feed or tig welder is ideal for sheet metal but we will assume that you don t have one.

Either way there are certain things that a welder needs to be aware of when mig welding sheet metal. I prefer to mig on all thin sheetmetal for optimum results but if the smaw is all you have the smallest rod you use will result in a better weld.