How Well Do Scroll Saws Work For Cutting Aluminum Sheet

While not the optimal saw for thick sheets of aluminum this saw works really well for cutting thin sheets of aluminum when intricate curves and patterns are required.

How well do scroll saws work for cutting aluminum sheet.

Scroll saws can cut through many different types of metal. Softer metals are easier of course but even steel is not an impossibility with patience. Plus it vibrates like mad and makes tons of noise. It is possible to cut harder metals with a scroll saw.

The smaller blades snapped pretty easily but i think that s more because they re small blades than the metal cutting. It is in fact perfect for cutting soft metal up to 1 8th of an inch in thickness. You can cut it with a scroll saw or jigsaw but it s really not going to twist and turn very well. Cold rolled steel bronze aluminum copper brass and more.

However it is very difficult. Therefore it is advised that harder metals should not be cut using a scroll saw. There are a variety of power saws available to cut aluminum with a scroll saw being one of them. With skip tooth blades you can use your scroll saw to cut through virtually any kind of metal from copper to brass cold rolled steel bronze and aluminum sheet.

Work slowly as you feed the metal through the blade. Although possible it is very difficult and not recommended. I ve used 2 0 3 and 5 in both spiral and scroll reverse successfully. Should you wish to take on the challenge be sure to use the saw on a low speed setting and the blade is adequately lubricated.

The ideal metal thickness is no more than 1 8 but it can do thicker. The ideal way would be with a plasma cutter and clean up the edges. If the hard metal is thicker than a quarter inch find another saw. And what s more you can cut through a single sheet or even a stack of them with such a scroll saw.

If you are absolutely dedicated to doing so use a slow speed setting make sure the blade is properly lubricated and feed the metal through the blade slowly.